Capabilities

INJECTION MOLDING

  • 40-1700 T Engel IMM Presses
  • Mucell (Trexcel) w/ coreback capability for 140-1700T
  • Gasmelt capability
  • WIT (Water Injection Technology) – target implementation 2020
  • Closed loop, precision molding w/ cycle control & optimization:
    • i-weight, coining expert module, temperature management
    • ioT integration – network based ERP process management (Authentig)
    • iQ Weight Control
    • Coining / Parallelism Control

PARTICLE EXPANSION

  • Erlenbach hybrid machine (2017 MY)
  • Tempering unit for post molding secondary operation
  • Water active treatment infrastructure
CAPABILITIES:
  • Large size parts in multiple material (EPP, EPS, ETPU, hybrid – Piocelan)
  • Thin wall capability
  • Variable density part definition
  • Insert molding (plastic, metal, thin sheet, cloth)
  • Textured visible surface with scratch resistant shell

ASSEMBLY

Cobot based, human friendly ecosystem:

  • Hybrid process setup (manual + robot driven)
  • In-house expertise to program, design & execute jigs
  • UR5 Universal Robot equipment MY2018
  • Large size footprint/reach (850mm span)
  • High accuracy & secondary equipment control

Assembly processes:

  • Sonic welding w/ gun control
  • Part customization (different pattern hole drilling)
  • Foam in place
  • Metal insert handling
  • Foam addition w/ water sealing performance
  • Double sided tape mounting
  • Building of water management assemblies based on flexible tubes

3D PRINTING

Equipment

  • Fused Deposition Modeling (FDM) Techonology;
  • Functional Prototype or End-User Part production;
  • Build Envelope: 914 x 610 x 914 mm;
  • Accuracy: ± .089mm or ± .0015mm;
  • System size: 2.772 x 1.683 x 2.027 mm;
  • Material options:
    • ABSi, ABS-M30, ABS-M30i,   ABS-ESD7,
    • PC-ABS, PC-ISO, PC,
    • NYLON 12,
    • ULTEM 9085, PPSF
Capabilities
  • Large size parts
  • Functional assemblies
  • Components w/ plastic or metal inserts
  • Complex shape inserts for tools and fixtures

3D SCANNING

Equipment ATOS III V2 3296×2472 pixels:

  • 2x 8,000,000 camera pixels
  • Measuring area: 38X29 mm2 to 2,000 x 1,500 mm2
Capabilities:
  • Parametric Inspection
  • Surface reconstruction interface & CAD Comparison
  • Intelligent inspection
  • Trend, SPC and deformation analysis

CMM Measurements

Equipment WENZEL LH 1210:
  • Bridge design; touch-trigger and scanning probes
  • Measuring range: X = 1200 mm; Y = 200 mm; Z = 1000 mm
  • Renishaw PH20TM – Continuous 5-Axis tough trigger system with Head Touch
  • Volumetric length measuring uncertainty EL,MPE (µm) 2.1 + L/450
Capabilities:
  • Large size parts measuring capability
  • Capability to measure free state parts, holding fixture parts, tools

Tooling and Fixtures

Equipment:

  • CAD/CAM Software
  • 3 + 2 Axis CNCs
  • Solid electrode erosion
  • turning, drilling, superfinishing
Capabilities:

Tool design optimized for specific program need

  • General tool concept & layout
  • Rheology based manufacturability

Hybrid concept for design and building

  • Injection molding prototype & production tools
  • Assembly fixtures
  • Checking fixtures
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